Link-systems OmniLink 5000 User Manual

OmniLink 5000System 5000Press ControlDIE PROTECTION MODULE COLOR DISPLAYOPERATING MANUALLINK ELECTRIC & SAFETY CONTROL COMPANY444 McNALLY DRIVE,

2-5appear and will be active.Section 2.3.6.2 Password System OperationFigure 2.2 displays a typical password entry sequence. This example shows the

2-6shown in Figure 2.2 only User Number One, User Number Two, and User NumberFive have access to this restricted parameter. The system may have sever

2-7The Die Protection Menu displays the programmed types for the die protection input channels. Thechannel numbers under the "CH" column on

2-8control must be obtained as described in Section 2.3. A selection box will appear. This box willlist all of the channel types. Move the cursor

2-92.3 contains 15 names. The other names can be accessed by pressing the NEXT GROUP softkeyor using the arrow keys and moving the cursor past the fi

2-10Section 2.6 Input StatusIn the Die Protection menu display, the column on the right labeled "Status" indicates the presentstatus of eac

2-11(Note: If a Memory Data Loss error occurs on any input, the RESET ERRORS softkey will notclear the error until the data for that input has been r

2-12In the example Die Protection Screen shown in Figure 2.1, the information shown is for Channel 01and includes Type of Stop Output, Window ON, and

2-13To change the delay time, gain access to the Channel Information Area (see Section 2.10.1), use thearrow keys to the current Delay time then press

2-14monitoring is described in the “Track PLS and Track PLS Invert” topic of Section 3. When an inputis defined as a Track type input, the Channel In

System 5000Die Protection ModuleOperator ManualManual LS-001Revision 07

2-15bottom rather than beginning at top dead center since in many applications parts are ejected near thetop of the stroke. When the press moves thro

2-16The Die Protection screen has a LIMIT SWITCH softkey. This key will allow direct access to theprogrammable limit switch screen. During setup of

3-1Figure 3.1Probes used with Static,Normally Open inputsSection 3 Die Protection Input Types and Their UsesEach of the sixteen die protection inputs

3-2Figure 3.2Probes used with Static,Normally Closed inputsFigure 3.3A cyclic input used to monitorshut height changesabove, i.e., if the input is not

3-3Figure 3.4Cyclic input timingFigure 3.5Transfer input timingmonitor events in the production process that may not occur every stroke, but must occu

3-4Figure 3.6Sensors used with In Position inputsFigure 3.7In Position input timingas Transfer type to monitor the mechanism for dropped parts during

3-5Figure 3.8One Part Detector input timing“Programming Window Setpoints” in Section 2). The Window ON angle should be set to a pointwell before the

3-6Figure 3.9Two Part Detector input timingsensor used to detect the part will see only one part, causing nuisance production stops. Parts withholes

3-7Figure 3.103040 Infrared Parts Detector Light Screenwith Part Detector inputs are shown in Figure 3.11.Section 3.7 Track PLS and Track PLS Invert

3-8Figure 3.11Probes used with Part Detector inputs

iTABLE OF CONTENTSSection 1 Introduction to the System 5000 Die Protection Module ... 1-1Section 1.1 Features ...

3-9Figure 3.12A Track PLS Invert type input is usedto monitor an air cylinderAn example of the use of a Track PLS Invert type on an input is the monit

4-1Section 4 InstallationSection 4.1 Extended Card RackThe Die Protection Module is designed for use in the Extended Card Rack of the System 5000.

4-2On the Factory Parameters screen, one of the parameters displayed is Die Protection. Use the downarrow key to move the cursor to the Die Protectio

5-1Section 5 TroubleshootingSection 5.1 Status Messages The following sections are listings of status messages generated by the System 5000 Die Pro

5-2Section 5.1.2 View Channel Status MessagesThe Status block of the View Channel screen for any input (see Figure 2) will display informationregardi

5-3a failed or stuck sensor.“Input failed to close throughout stroke delay”This error message occurs only when the stroke delay counter is set to some

5-4The In Position type requires that the input be closed (grounded) at the end of the timing window(the OFF setpoint) and then be open at some other

5-5thereby signifying that the second part was not detected."First part did not pass completely during Timing Window"This input is programme

5-6tracking time being set for too small a value for this operation."Input did not close in time after PLS turn On"This input is programmed

5-7"At Least One Die Protect Input Must be Used"If the die protection system is not bypassed, then at least one of the sixteen inputs must b

iiSection 3.6 2 Part Detector-Edge and 2 Part Detector-Pass ... 3-6Section 3.7 Track PLS and Track PLS Invert ...

1-1Section 1 Introduction to the System 5000 Die Protection ModuleThe Die Protection Module is an optional addition to the integrated System 5000 Pr

2-1Section 2 OperationSection 2.1 Main Menu Status BlockWhen the Main Menu is displayed on the System 5000 Operator Terminal, one of the softkeys on

2-2Figure 2.1 Die Protection MenuSection 2.3 Access Control The OmniLink control has several parameters or operations that have limited access. In r

2-3in this mode, any user with the Program/Run key will have access to all of the restricted items. Section 2.3.2 Key or Password ModeThe key or pass

2-4entering the password the user must switch the Program/Run key to the PROG position.Section 2.3.5 Die Protection Restricted ItemsThe following tab